FORGED IN NORTH AMERICA
FOR THE WORLD MARKET
FORGING SOLUTIONS LLC ADVANTAGES:
-Quotes in 3 days or less.
-Fast dies and samples.
-Exceptional follow-up to make sure all your needs are met!
Cold Press Forging
Carbon and Alloy Steel
Hot Hammer Forging
Carbon & Alloy + Stainless Steel
Hot Press Forging
Carbon and Alloy + Aluminum Brass, Bronze and Stainless Steel
If the part is forged send us the print to review and quote.
Cold Forgings
Cold Forgings from 1 inch O.D minimum to 4 inch O.D. maximum, in carbon and alloy steel. Forging capabilities include volumes from 3,000 per year to 500,000 per year.
Precision close tolerance parts with -0- draft and smooth surfaces.
- Provide your current part drawings and we will develop a proposal to provide the most economical part feasible
- In some cases up to 16″ in length (dependant on press size – 800 ton press limit is 10″)
- Specialize in extruded shafts
Advantages of cold forgings include:
- Net and near net parts – reduce or eliminate machining
- Reduce raw material waste – No Flash or parting lines
- Low scrap rates -0- PPM rejections the last 20 years
- Tight tolerances with forged centers if required
- Forged centers eliminate end mill and center machining operations
- Excellent surface finish with no scale
- We utilize turned and polished bar – no decarb
- Improved physical properties by refining the grain structure
- Cold forging eliminates subsequent heat treating
SIZE AND EQUIPMENT CAPABILITIES FOR COLD FORGINGS:
We supply cold forgings in carbon and alloy steel.
CARBON AND ALLOY STEELS |
MECHANICAL PRESSES |
| 1″ O.D. MINIMUM to 4″ O.D. MAXIMUM | 150 – 800 TON |
| 3,000 PER YEAR MINIMUM to 500,000 PER YEAR |
Hot Forgings
Hot Forgings from presses, hammers and upsetters. Parts from ounces to 350 lbs. Carbon, alloy stainless, aluminum, brass and bronze. Primarily carbon and alloys steels.
- Hot Forging presses from 1300 to 6000 ton
- Power Hammers to 16,000 pounds
- Drop Hammers to 6,000 pounds
- Upsetters 2″- 6″ inch shaft – up to 11″ flange
- 45 forging cells – Production is distributed between 5 facilities in the mid west
- We can adapt existing tools if you have a die(s) you would like to transfer significantly reducing your cost for all new tooling
- Shotblast & Beadblast cleaning
- Vibropeen Marking
- Heat treating
- Magnetic Particle Inspection
- Hardness Testing
- Non-Destructive Testing available
- Vertical CNC Machining Centers for dies and parts
- CAD software
- Simulation software
- Romer 3D scanning arm
- 3D printing
- Steel from approved Mills & Distributors
- ISO9001:2015 – BS EN 9001:2015 – AS9100D Certified
SIZE AND EQUIPMENT CAPABILITIES HOT FORGINGS:
We supply closed-die forgings in carbon, alloy and stainless steels, aluminum, and other non-ferrous grades from our forging cells.
CARBON AND ALLOY STEELS |
HAMMERS |
| 0.5 – 350 lbs | 1,000 – 16,000 lbs |
ALUMINUM / NON-FERROUS FORGINGS |
MECHANICAL PRESSES |
| 0.5-50 lbs / 0.5 – 125 lbs | 1,300 – 6,000 tons |
STAINLESS STEELS |
UPSETTERS |
| 0.5 – 100 lbs | 2 – 6 inch shaft, up to 11 inch flange |
LOW – MEDIUM – HIGH VOLUMES |
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